HomeIndustrialSPE-i raman.ID +metal.ID

Component Cleanliness Analysis



SPE-i raman.ID + metal.ID

“Cleanliness is defined as the contamination level of a component’s surface.” The SPE-i raman.ID + metal.ID, using remarkable orthogonal spectroscopy analyses, can now identify unknown material, chemical elements, chemical structure, and organic/inorganic particles at a throughput rate of 50 - 300 particles per hour. Inorganic particles cause severe damage and component lifetime reduction, therefore the capability to is significant asset . This feature alone could lower warranty costs, decrease failures in the field, maximize customer satisfaction as well as increase output. The device icludes a myriad of other features as well.

Free registration for Premium-access: Log in for Downloads:
 


Application

Control of the technical cleanliness of components

Control of hydraulic fluids and galvanic baths / cleaning baths

Material analysis - section analysis and chemical identification of inclusions




Designed for routine applications

Simple material identification with automatic documentation. All results are secured transparent and comprehensible.

Automatic internal calibration of the wavelength

Report designer - customizable reports with individual layout and print options for standard report generation.

Sample changer - Ø 47 mm filter patch holder with sample changer for 2 patches.




Image analysis -> number, size and shape

By illumination of the particles, fully automatic image analysis and LIBS spectroscopy provides the Single Particle Explorer (SPE-i raman.ID+metal.ID):

Number, size:
Feret's diameter (longest dimension)

Shape: length/ width, angularity, fibrousness, area

Chemical composition: Chemical elements + particle identification


raman.ID -> chemical structure

raman.ID gives fingerprint spectra of the vibrations of all molecules. With the integrated unique spectra interpretation you can quickly and reliably identify organic and inorganic particle materials by their spectra without specialized knowledge. The fingerprint spectra is extremely sensitive to the chemical structures to identify inorganic and organic materials.

raman.ID:
Cellulose
Database Match: excellent
Lenght: 1005.0 µm
Width: 12.6 µm
Elongation: 104
Rectangularity: 0.07
Fibrosity: 1485


Particle size and chemical distribution

Substance 10 - 25 µm 25 - 50 µm 50 - 100 µm
Rubber 3 38 4
Paper 5 68 20
Polyethylene 8 58 1
Metal 1 0 1
Identified 17 164 26
Image analysis
(all particles)
395 219 26


Raman Spectroscopy delivers within 5-60 s reliable spectra of the particles larger than 2 µm. It is non-destructive and virtually free of sample preparation. Depending on your particle material and your specific application you can choose between 532 nm, 785 nm or 1064 nm laser excitation wavelength - especially when you use our filtr.AID membrane filters.

metal -> chemical elements

metal.ID gives spectra of the chemical elements. You can quickly and reliably identify inorganic and metallic materials by their spectroscopic fingerprints without specialized knowledge.

metal.ID is Laser Induced Breakdown Spectroscopy, LIBS. It is sensitive, ultra fast (1 s / Particle) and virtually free of sample preparation. It gives spectra of the several elements e.g.: Al, Au, Ag, Ba, Ca, Cr, Cu, Co, Fe, Li, Mn, Mg, Ni, Pb, Sn, Sr, Si, Sb, Ti, V, Zr, Zn as well as of hundreds of mixtures and alloys.

metal.ID:
Aluminum (Si/Zn)
Database Match: excellent
Lenght: 48 µm
Width: 39 µm
Elongation: 1.2
Rectangularity: 0,86
Fibrosity: 1,875


Particle size and chemical distribution

Substance 10 - 25 µm 25 - 50 µm 50 - 100 µm
Glass (Si, Na, Al) 3 38 4
Rubber (Ti, organic) 5 88 20
Cap (Al) 8 58 2
Organic 1 0 10
Identified 17 184 36
Image analysis
(all particles)
595 237 53


Reporting in 18 minutes

SPE automatically generates reports about particle size distribution, chemical structure and chemical elements results.